Home |
Search |
Today's Posts |
#11
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Have you been in the containers?
50 foot is a nice size but fast approaching the need for crew. It would be nicer if it had a full keel, not as critical since it is steel. When I bought RedCloud I wish it was a bare hull, took quite a while to rip everything out and start over. Also it gives you the freedom to design things to fit your needs. First thing to do is blast the interior, make sure it has proper limber holes and every drop of water drains with ease to the lowest point of each WT compartment. Then coat the steel with a nice 2 part epoxy. I will be happy to walk you thru the next 100+ key steps .... if you buy the boat. Joe |
#12
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
"Capt.Mooron" wrote:
Heh Joe... an estate has a 55 ft high carbon steel Why high carbon? So it will hold an edge better? Seems I'd rather have the ductility. Cheers Marty |
#13
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
carbon steel
Iron alloy phases Austenite (γ-iron; hard) Bainite Martensite Cementite (iron carbide; Fe3C) Ferrite (α-iron; soft) Pearlite (88% ferrite, 12% cementite) Types of Steel Carbon steel (up to 2.1% carbon) Stainless steel (alloy with chromium) Surgical stainless steel Chrome moly Tool steel (very hard; heat-treated) Other Iron-based materials Cast iron (2.1% carbon) Wrought iron (almost no carbon) Ductile iron Carbon steel is a metal alloy, a combination of two elements, iron and carbon, where other elements are present in quantities too small to affect the properties. Steel with a low carbon content has the same properties as iron, soft but easily formed. As carbon content rises the metal becomes harder and stronger but less ductile. Typical compositions of carbon a Mild steel 0.10% to 0.25% (e.g., AISI 1018 steel) Medium carbon steel 0.25% to 0.45% (e.g., AISI 1040 steel) High carbon steel 0.45% to 0.95% Very high carbon steel 0.95% to 2.1% Steel with sufficient carbon compositions can be heat-treated, allowing parts to be fabricated in an easily-formable soft state then made harder for structural applications. Steels are often wrought by cold-working methods, which is the shaping of metal through deformation at a low equilibrium or metastable temperature. Metallurgy Heat-treatment is an important aspect of carbon steel processing and involves the hypoeutectoid reaction between almost pure iron (α-ferrite), cementite (Fe3C), and austenite, which is a reorganized FCC iron structure that exists only at high temperatures. Carbon has a higher degree of solubility in the austenite phase. The rate at which the steel is cooled through this eutectoid reaction affects the rate at which carbon diffuses out of austenite. Cooling through a hypoeutectoid reaction in carbon steels results in a mostly pearlitic arrangement of alternating layers of ferrite and cementite. Mild steel is the most common form of steel as its price is relatively low while it provides material properties that are acceptable for many applications. Mild steel has medium carbon contents (up to 0.3%) and is therefore neither extremely brittle nor ductile. It is also often used where large amounts of steel need to be formed, for example as structural steel. Carbon steels which can successfully undergo heat-treatment have a carbon content in the range of 0.30% to 1.70% by weight. Trace impurities of various other elements can have a significant effect on the quality of the resulting steel. Trace amounts of sulfur in particular make the steel red-short. Low alloy carbon steel, such as A36 grade, contains about 0.08% sulfur and melts around 2600-2800 F [1]. Heat Treatment Iron-carbon phase diagram, showing the temperature and carbon ranges for certain types of heat treatments.Full Annealing: Heating to a high temperature then cooling slowly. Results in a soft and ductile steel with no internal stresses, often necessary for cost-effective forming. Normalizing: Heating to a high temperature then cooling at a medium rate in a furnace. Results in steel that exhibits a good balance of mechanical properties, by offering high strength and a good degree of toughness Hardening: Heating to high temperature then cooling rapidly in water or brine. Also called quenching. Results in steel that is extremely strong but brittle containing a high degree of internal stresses. Results in formation of Martensite, a form of steel that possesses a super-saturated carbon content in a deformed crystalline structure (BCT - Body-Centered Tetragonal) with a high resistance to deformation but with extremely high internal stresses. The technique requires steel with a carbon content high enough to be hardenable. Case hardening, flame hardening and induction hardening: Only the exterior of the steel part is heated and quenched, creating a hard, wear resistant skin, but preserving a tough interior. The surface of the steel is heated to high temperature then cooling rapidly through the use of localized heating mechanisms and water cooling. Typical uses are for the shackle of a lock, where the outer layer is hardened to be file resistant, and mechanical gears where hard gear mesh surfaces are needed to maintain a long service life while toughness is required to maintain durability and resistance to catastrophic failure. Case hardening requires a steel with a certain level of carbon to be effective. Low carbon steels may be case hardened only if additional carbon is introduced: Packing low carbon steel parts with a carbonaceous material and heating for some time diffuses carbon into the outer layers. The parts then respond to heat treatments as above. A heating period of a few hours might form a high-carbon layer about one millimeter thick. Carboration may also be accomplished with an acetylene torch set with a fuel rich flame and heating and quenching repeatedly in a carbon rich fluid (oil). Spheroidizing: Heating to a high temperature (austenitic) then cooling at an extremely slow rate through active temperature control. Results in spherically diffused carbon areas with mostly iron rich compositions, also known as spheroidite, as opposed to elongated bands of pearlite. Results in extreme softness and ductility, often only necessary when a high degree of forming is necessary. Tempering: Reheating hardened steel to a lower temperature then cooling. Reforms crystal structure for a combination of strength and toughness depending on temperature. Necessary when a high degree of internal stresses are present or after quenching when the material is too brittle to be viable for structural applications. Actual temperatures and times are carefully chosen for each composition. A limitation of plain carbon steel is the very rapid rate of cooling needed to produce hardening. In large pieces it is not possible to cool the inside rapidly enough and so only the surfaces can be hardened. This can be improved with the addition of other elements resulting in alloy steel. |
#14
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Joe wrote:
carbon steel blah blah... I hope you read and understood it all, now back to the point: Why high carbon steel for a hull? Cheers Marty |
#15
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Stronger, harder, stronger.. Steel with sufficient carbon compositions
can be heat-treated, allowing parts to be fabricated in an easily-formable soft state then made harder for structural applications. High Carbon steel rolls and holds it's shape nicely, and I suppose high carbon slows rust too! I've never seen a carbon anything rust. Joe |
#16
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]() There is no good reason for using high carbon steel in a yacht hull. It's harder to weld. The weld heat affected zone has different characteristics to the parent material, usually worse, nearly always different corrosion susceptibility. High carbon steel has somewhat greater tensile strength, but so what. Steel yacht hulls are massively overstrength anyway, the plate thickness is set by the need for min thickness for corrosion allowance over the life of the hull. High carbon steels with heat treatment become brittle and can fail from shock loads. Not that anyone in their right mind would do this WRT boats. High carbon steels do *not* roll and hold their shape nicely, WRT low carbon steels, because they WORK HARDEN and if not annealed, become brittle and develop stress cracks and fail. High carbon steel does *not* slow rust appreciably. Some steel alloys have greater corrosion resistance but this is due to the alloying elements, not the carbon. In fact, very *low* carbon steel resists corrosion better than high carbon steel. Feel free to argue about it all you like. I'll just quote more bits from 'The Procedure Handbook of Arc Welding' by the Lincoln Electric Company. You might own a steel boat, Joe, but so do I. Just that mine's bigger than yours :-) PDW In article .com, Joe wrote: Stronger, harder, stronger.. Steel with sufficient carbon compositions can be heat-treated, allowing parts to be fabricated in an easily-formable soft state then made harder for structural applications. High Carbon steel rolls and holds it's shape nicely, and I suppose high carbon slows rust too! I've never seen a carbon anything rust. Joe |
#17
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Not trolling Joe. This is what this father and
son claim they did to mount their motor in their boat. I didn't not climb in to check it, but I was quite amazed and I don't think they were lying to me. "Joe" wrote Bad move Bart. You're trolling right? |
#18
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Well it's a bad move all the way around. Vibration, stress,
electrolysis, ect..ect..ect... Joe |
#19
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Joe wrote:
Stronger, harder, stronger.. I think you're mistaken there. Higher carbon alloys are stiffer, not stronger. ... Steel with sufficient carbon compositions can be heat-treated Yeah, great idea. A heat-treated boat... and the advantage(s) of such?? .... allowing parts to be fabricated in an easily-formable soft state then made harder for structural applications. "Hardness" is of no benefit in a structural application. And I think "easily-formable" is relative. High Carbon steel rolls and holds it's shape nicely, and I suppose high carbon slows rust too! I've never seen a carbon anything rust. Ever looked? Peter Wiley wrote: There is no good reason for using high carbon steel in a yacht hull. I can think of one... if you happened to have a lot of it laying around in approximately the right size pieces. It's harder to weld. The weld heat affected zone has different characteristics to the parent material, usually worse, nearly always different corrosion susceptibility. Yes, it changes the crystalline structure of the metal. High carbon steel has somewhat greater tensile strength, but so what. IIRC the biggest difference is a straighter yield curve, maybe slightly stronger too. If high carbon steel were really stronger in tension, they'd make cable from it. Steel yacht hulls are massively overstrength anyway, the plate thickness is set by the need for min thickness for corrosion allowance over the life of the hull. It's the best stuff if somebody is going to be shooting at you, or you plan to bounce over a lot of rocks. Other than that, the only reason I can think of to build a boat of less than 20 tons (or so) out of steel is because you are already a skilled metal worker and have a lot of supplies, and really really like the concept of a bulletproof boat (although it should be recognized that fiberglass can also be bulletproof). I wonder how well a boat would hold up if sprayed both sides with that plastic pick-up truck bed liner material? High carbon steel does *not* slow rust appreciably. Some steel alloys have greater corrosion resistance but this is due to the alloying elements, not the carbon. In fact, very *low* carbon steel resists corrosion better than high carbon steel. IIRC most stainless steels are very very low carbon. OTOH there is a lot of truth in Joe's statements if you take them to their logical conclusion and use the highest carbon material... carbon fiber! Feel free to argue about it all you like. I'll just quote more bits from 'The Procedure Handbook of Arc Welding' by the Lincoln Electric Company. You might own a steel boat, Joe, but so do I. Just that mine's bigger than yours :-) Yeah but Joe lives in Texas. Everything looks much bigger there. Fresh Breezes- Doug King |
#20
![]()
posted to alt.sailing.asa
|
|||
|
|||
![]()
Heat Treating???
Well back in the old days there was this ol man who buildt many a 62 fter in his back yard on the Chesepeake Bay. All his hulls are fair and hand nibbed using a rose torch and nibbing bars. Most sleek steel hulls you have ever seen. The full keel curved to meet the fairest hull not a square exposed weld on the hull. Seemed it was a hobby and he buildt 6-7 of em. I used truckbed liner as non-skid. When exposed to hard traffic and UV it becomes polished and slippery and needs re-coating in 3 yrs. I like the stuff but it's expensive Like 400 for me do do a small path and spot near the masts. I used Duraback(sp??) brand name. MIL Spec approved non-skid now. On a new build inside any good epoxy is great if properly applied! I do not like epoxy that is exposed to UV. It is stronger and more chip resistant but fades , streaks and needs to be re-coated more often than a good oil base. I use epoxy as a barrier under the antifoulant. If I had a new bare hull Id met-coat the whole thing inside and out. Thats spraying a molten hot zinc on. Thats how they coat the offshore platforms before painting. It's the very best for steel. Joe |
Thread Tools | Search this Thread |
Display Modes | |
|
|
![]() |
||||
Thread | Forum | |||
Ping: Don White and RCE | General | |||
So where is...................... | General | |||
Ping: Dr. Happy Tooth | General | |||
Ping..........ping.................ping........... | General | |||
Ping Doug! | ASA |