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#1
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
We bought our first small boat for lake fishing a week ago. It is a
used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. (With electric start). OK - here is the part where you can call us stupid. My first guess (we didn't ask but should of - excitement of buying a boat that we could use with out boys - ages 12 and 7 - you know) was that it was a 2 cycle. My wife insisted she saw on the sign that it was a 4-cycle. Of course, had I bothered to look for a oil reservoir, I guess I would have had my answer. However, not wanting to doubt my wife (long story there) I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. We took it out on a lake, and it started easily, but then ran rougher and rougher until it would no longer start (for awhile it would work in the idle mode, but the engine would cycle up in speed and then back down, and then eventually die out each time). We played with it for about 30 min then gave up. We brought it in by trolling motor and got it back home. Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. We got it to another lake the next day. Put it in the water and attempted to start the motor. It cranked fine but never turned over and started.... almost like it is not getting any gas, but maybe it's not just getting a spark - because maybe one of the spark plug wires is bad? The latter supposition is doubtful because it did run on Sat, but not on Sunday - although maybe I broke a wire when I replaced the plugs I'll take an Ohm meter to them this weekend to make sure they are good, and try cleaning them up a bit to make sure they are making goog contact. I also plan on taking the spark plugs back out to see if there is anything else I can do to clean out the regions they plug in to. Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. |
#2
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
On 4 Oct 2006 17:28:30 -0700, "kmatus" wrote:
We bought our first small boat for lake fishing a week ago. It is a used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. /// I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. /// Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. /// Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. Go buy a compression gage, and an inline spark tester. See if you can get more than 80 psi out of the cylinders, and a decent blue spark at each plug. If yes to both, you have a fuel problem Brian Whatcott Altus OK |
#3
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
Running a 2 cycle engine without lubrication from 2 cycle oil will not screw
up the fuel system. Chances are you didn't hurt the propeller or the anchor either, but you've probably destroyed the head. MMC "kmatus" wrote in message ups.com... We bought our first small boat for lake fishing a week ago. It is a used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. (With electric start). OK - here is the part where you can call us stupid. My first guess (we didn't ask but should of - excitement of buying a boat that we could use with out boys - ages 12 and 7 - you know) was that it was a 2 cycle. My wife insisted she saw on the sign that it was a 4-cycle. Of course, had I bothered to look for a oil reservoir, I guess I would have had my answer. However, not wanting to doubt my wife (long story there) I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. We took it out on a lake, and it started easily, but then ran rougher and rougher until it would no longer start (for awhile it would work in the idle mode, but the engine would cycle up in speed and then back down, and then eventually die out each time). We played with it for about 30 min then gave up. We brought it in by trolling motor and got it back home. Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. We got it to another lake the next day. Put it in the water and attempted to start the motor. It cranked fine but never turned over and started.... almost like it is not getting any gas, but maybe it's not just getting a spark - because maybe one of the spark plug wires is bad? The latter supposition is doubtful because it did run on Sat, but not on Sunday - although maybe I broke a wire when I replaced the plugs I'll take an Ohm meter to them this weekend to make sure they are good, and try cleaning them up a bit to make sure they are making goog contact. I also plan on taking the spark plugs back out to see if there is anything else I can do to clean out the regions they plug in to. Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. |
#4
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
Thanks to all who offered advice. I was able to take off the top
cowel and see that the flywheel turned but was not in free spin. I pulled the spark plugs out and could see the pistons moving as I turned the flywheel. This gave me hope. So - I funneled maybe an 1/2 to 1 ounce of engine oil in thru the spark plug holes and turned the flywheel by hand, multiple times back and forth. Things seemed to be working pretty well, and the pistons moved even more smoothly. Next I had my son turn the ignition key on for about 5 secs. This allowed me to observe that everything seemed to be working with the pistons going in and out (I left the spark plugs out at that point, and while I got shot with a little oil it really seemd to lubricate things and allowed me to verify the operation). I had my son do this a couple of times. I replaced the spark plugs and wires. I moved the boat and engine to the driveway and put a plastic garbage can under the motor so that the propeller and intake were in in and then filled the can with water. I and then tried to start things up. Still no deal, although everything "looked" like it was behaving correctly. There were some frayed hanging wires which I hadn't done anything about yet - not knowing what they were. They appeared to be snapped and were near the starter motor. I wondered (hoped) if someone had left these in a bad place and while I (as an inexperienced owner of a boat) somehow got them too near the starter motor when I was taking on and off the side wrap. Anyway, I figured at this point I had nothing to lose, so I ran a jumper wire with alligator clips between each of the frayed ends to connect them. Nest, I turned the ignition key again, and presto, magico, the engine started and idled very smoothly and quietly. My guess is that these wires gave power to the fuel pump. So, I soldered a new piece of wire between the broken ends of the two wires, which gave me a little more slack and allowed me to run the wires in a safer place away from the starter motor. I snapped back on all the engine covers, and gave it another go. All worked great! I even briefly put the motor in gear and the propeller churned up the water in the garbage can while running very smoothly. HOORAY! We were vary lucky and I am so glad that we gave up quickly on the day we tried the motor with the pure gas. Thanks again! kmatus wrote: We bought our first small boat for lake fishing a week ago. It is a used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. (With electric start). OK - here is the part where you can call us stupid. My first guess (we didn't ask but should of - excitement of buying a boat that we could use with out boys - ages 12 and 7 - you know) was that it was a 2 cycle. My wife insisted she saw on the sign that it was a 4-cycle. Of course, had I bothered to look for a oil reservoir, I guess I would have had my answer. However, not wanting to doubt my wife (long story there) I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. We took it out on a lake, and it started easily, but then ran rougher and rougher until it would no longer start (for awhile it would work in the idle mode, but the engine would cycle up in speed and then back down, and then eventually die out each time). We played with it for about 30 min then gave up. We brought it in by trolling motor and got it back home. Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. We got it to another lake the next day. Put it in the water and attempted to start the motor. It cranked fine but never turned over and started.... almost like it is not getting any gas, but maybe it's not just getting a spark - because maybe one of the spark plug wires is bad? The latter supposition is doubtful because it did run on Sat, but not on Sunday - although maybe I broke a wire when I replaced the plugs I'll take an Ohm meter to them this weekend to make sure they are good, and try cleaning them up a bit to make sure they are making goog contact. I also plan on taking the spark plugs back out to see if there is anything else I can do to clean out the regions they plug in to. Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. |
#5
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
Wow! That's luck! Buy a lottery ticket quick!
"kmatus" wrote in message ups.com... Thanks to all who offered advice. I was able to take off the top cowel and see that the flywheel turned but was not in free spin. I pulled the spark plugs out and could see the pistons moving as I turned the flywheel. This gave me hope. So - I funneled maybe an 1/2 to 1 ounce of engine oil in thru the spark plug holes and turned the flywheel by hand, multiple times back and forth. Things seemed to be working pretty well, and the pistons moved even more smoothly. Next I had my son turn the ignition key on for about 5 secs. This allowed me to observe that everything seemed to be working with the pistons going in and out (I left the spark plugs out at that point, and while I got shot with a little oil it really seemd to lubricate things and allowed me to verify the operation). I had my son do this a couple of times. I replaced the spark plugs and wires. I moved the boat and engine to the driveway and put a plastic garbage can under the motor so that the propeller and intake were in in and then filled the can with water. I and then tried to start things up. Still no deal, although everything "looked" like it was behaving correctly. There were some frayed hanging wires which I hadn't done anything about yet - not knowing what they were. They appeared to be snapped and were near the starter motor. I wondered (hoped) if someone had left these in a bad place and while I (as an inexperienced owner of a boat) somehow got them too near the starter motor when I was taking on and off the side wrap. Anyway, I figured at this point I had nothing to lose, so I ran a jumper wire with alligator clips between each of the frayed ends to connect them. Nest, I turned the ignition key again, and presto, magico, the engine started and idled very smoothly and quietly. My guess is that these wires gave power to the fuel pump. So, I soldered a new piece of wire between the broken ends of the two wires, which gave me a little more slack and allowed me to run the wires in a safer place away from the starter motor. I snapped back on all the engine covers, and gave it another go. All worked great! I even briefly put the motor in gear and the propeller churned up the water in the garbage can while running very smoothly. HOORAY! We were vary lucky and I am so glad that we gave up quickly on the day we tried the motor with the pure gas. Thanks again! kmatus wrote: We bought our first small boat for lake fishing a week ago. It is a used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. (With electric start). OK - here is the part where you can call us stupid. My first guess (we didn't ask but should of - excitement of buying a boat that we could use with out boys - ages 12 and 7 - you know) was that it was a 2 cycle. My wife insisted she saw on the sign that it was a 4-cycle. Of course, had I bothered to look for a oil reservoir, I guess I would have had my answer. However, not wanting to doubt my wife (long story there) I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. We took it out on a lake, and it started easily, but then ran rougher and rougher until it would no longer start (for awhile it would work in the idle mode, but the engine would cycle up in speed and then back down, and then eventually die out each time). We played with it for about 30 min then gave up. We brought it in by trolling motor and got it back home. Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. We got it to another lake the next day. Put it in the water and attempted to start the motor. It cranked fine but never turned over and started.... almost like it is not getting any gas, but maybe it's not just getting a spark - because maybe one of the spark plug wires is bad? The latter supposition is doubtful because it did run on Sat, but not on Sunday - although maybe I broke a wire when I replaced the plugs I'll take an Ohm meter to them this weekend to make sure they are good, and try cleaning them up a bit to make sure they are making goog contact. I also plan on taking the spark plugs back out to see if there is anything else I can do to clean out the regions they plug in to. Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. |
#6
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
"MMC" wrote in message ... Wow! That's luck! Buy a lottery ticket quick! No kidding. I wonder about the whole bit about an electric fuel pump though on a 40 horse outboard. More than likely it was an igntion system wire. Keep your batteries charged. -- Bob La Londe Fishing Arizona & The Colorado River Fishing Forums & Contests http://www.YumaBassMan.com "kmatus" wrote in message ups.com... Thanks to all who offered advice. I was able to take off the top cowel and see that the flywheel turned but was not in free spin. I pulled the spark plugs out and could see the pistons moving as I turned the flywheel. This gave me hope. So - I funneled maybe an 1/2 to 1 ounce of engine oil in thru the spark plug holes and turned the flywheel by hand, multiple times back and forth. Things seemed to be working pretty well, and the pistons moved even more smoothly. Next I had my son turn the ignition key on for about 5 secs. This allowed me to observe that everything seemed to be working with the pistons going in and out (I left the spark plugs out at that point, and while I got shot with a little oil it really seemd to lubricate things and allowed me to verify the operation). I had my son do this a couple of times. I replaced the spark plugs and wires. I moved the boat and engine to the driveway and put a plastic garbage can under the motor so that the propeller and intake were in in and then filled the can with water. I and then tried to start things up. Still no deal, although everything "looked" like it was behaving correctly. There were some frayed hanging wires which I hadn't done anything about yet - not knowing what they were. They appeared to be snapped and were near the starter motor. I wondered (hoped) if someone had left these in a bad place and while I (as an inexperienced owner of a boat) somehow got them too near the starter motor when I was taking on and off the side wrap. Anyway, I figured at this point I had nothing to lose, so I ran a jumper wire with alligator clips between each of the frayed ends to connect them. Nest, I turned the ignition key again, and presto, magico, the engine started and idled very smoothly and quietly. My guess is that these wires gave power to the fuel pump. So, I soldered a new piece of wire between the broken ends of the two wires, which gave me a little more slack and allowed me to run the wires in a safer place away from the starter motor. I snapped back on all the engine covers, and gave it another go. All worked great! I even briefly put the motor in gear and the propeller churned up the water in the garbage can while running very smoothly. HOORAY! We were vary lucky and I am so glad that we gave up quickly on the day we tried the motor with the pure gas. Thanks again! kmatus wrote: We bought our first small boat for lake fishing a week ago. It is a used 14' jon boat circa 1981 (according to the license). It had on it a 40 HP MERCURY engine with serial number 5991890. (With electric start). OK - here is the part where you can call us stupid. My first guess (we didn't ask but should of - excitement of buying a boat that we could use with out boys - ages 12 and 7 - you know) was that it was a 2 cycle. My wife insisted she saw on the sign that it was a 4-cycle. Of course, had I bothered to look for a oil reservoir, I guess I would have had my answer. However, not wanting to doubt my wife (long story there) I took it on faith that it was a 4 cycle and we put premium gas into the fuel tank with no oil added. We took it out on a lake, and it started easily, but then ran rougher and rougher until it would no longer start (for awhile it would work in the idle mode, but the engine would cycle up in speed and then back down, and then eventually die out each time). We played with it for about 30 min then gave up. We brought it in by trolling motor and got it back home. Figured out at that point it was a two-cycle, so I added the pre-requisite 50:1 ratio of two cycle engine oil (by the way, I just used generic two-cycle engine oil, is there any difference between that and marine two cycle oil?). I also changed the spark plugs and the little in-line fuel filter. The top spark plug was charred. We got it to another lake the next day. Put it in the water and attempted to start the motor. It cranked fine but never turned over and started.... almost like it is not getting any gas, but maybe it's not just getting a spark - because maybe one of the spark plug wires is bad? The latter supposition is doubtful because it did run on Sat, but not on Sunday - although maybe I broke a wire when I replaced the plugs I'll take an Ohm meter to them this weekend to make sure they are good, and try cleaning them up a bit to make sure they are making goog contact. I also plan on taking the spark plugs back out to see if there is anything else I can do to clean out the regions they plug in to. Does it still sound like I have a fuel problem? I'd appreciate any helpful suggestions. -- Posted via a free Usenet account from http://www.teranews.com |
#7
posted to rec.boats.building
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Help needed on a 40HP Mercury Outboard (S/N 5991890)
On Sun, 8 Oct 2006 23:54:52 -0700, "Bob La Londe"
wrote: No kidding. I wonder about the whole bit about an electric fuel pump though on a 40 horse outboard. More than likely it was an igntion system wire. Keep your batteries charged. -- Bob La Londe What Bob said. Brian Whatcott Altus OK |
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