Home |
Search |
Today's Posts |
#1
|
|||
|
|||
Cold Machine leak in Evaporator
My Adler Barber Cold machine (1983) has a leak where the aluminum tubing
from the evaporator joins the copper tube, which runs back to the condenser. the existing connection appears to be some type of rubber or plastic tubing. any way to repair this. thanks in advance gordon |
#2
|
|||
|
|||
Cold Machine leak in Evaporator
Gordon--
My Adler Barbour Cold Machine is (was) about 3 years younger than yours, and my advice is to replace the whole unit, condenser, evaporator, and all. Primary reason is the old refrigerant, which is now unavailable, for environmental reasons. You can retrofit the old units to accept the newer refrigerants, but at a fairly high cost and only suspect reliability. I'm in the process of replacing our A/B, and have just about settled on a unit from Sea Freeze of America. They're $825 complete at Fisheries Supply in Seattle--about 2/3 the cost of replacing the A/B, and equal in terms of quality, I'm told. FWIW. Smooth seas, Dick Behan M/V "Annie" "gordon" wrote in message ... My Adler Barber Cold machine (1983) has a leak where the aluminum tubing from the evaporator joins the copper tube, which runs back to the condenser. the existing connection appears to be some type of rubber or plastic tubing. any way to repair this. thanks in advance gordon |
#3
|
|||
|
|||
Cold Machine leak in Evaporator
The aluminum evaporators over time will corrode from the inside out or
the outside in. Aluminum evaporator repairs rarely last over a month. I have tried the special repair materials and solders with no success, so a replacement is the only answer. The question is do you replace the evaporator or the complete unit? The exterior skin of these evaporators is about the same as an aluminum drink can and it resists corrosion only because they are painted or powder coated. Nicks, scratches or a poor coating exposes the aluminum to the moist marine environment. Exterior corrosion is easy to spot because the coating around the exposed aluminum will blister. Interior corrosion is a result of poor dehydration during manufacture and lack of filter dryer capacity. There is a good chance that moisture can enter the system any time it is serviced in the field. Refrigerant itself will not cause corrosion but add oxygen from moisture and combine it with oil an acid will be formed. Interior corrosion shows up on the exterior at first as small bubble blisters. Interior corrosion will occur on the aluminum transfer tube welded to the evaporator. The aluminum to copper tube joint two feet away from the evaporator is another spot where interior corrosion develops. Separating and repairing the tube joint is almost impossible because the capillary tube is inside the tube joint. The first indication that an evaporator has failed is a very slow loss of refrigerant as the first pin hole opens. If you try to patch one of these pin holes there will be five more holes next month, the only repair is a replacement. Because of the changes made on the new systems like Adler Barbour Cold Machines, where they changed the tube connections, it is expensive to adapt them to the older units. This is what it would take to replace your present evaporator and return the system to a good operating condition: 1. Buy a new evaporator and have the fittings made compatible $250 plus labor to modify tube connectors. 2. Install a new filter dryer and maybe a service fitting, connect up and leak test, use a vacuum pump to dehydrate the system then service it correctly. $200 to $300 unless you have equipment and know how to do it yourself. 3. If your system uses Freon 12 the cost to service could add $50 more. Now after this repair, there is no guarantee that the compressor or its electrical module is going to last. These systems can last for twenty years if they have not been opened up but once moist air gets inside with this kind of a failure, the systems future is questionable. Another important cost factor is there will be no warranty if things don't work out. |
#4
|
|||
|
|||
Cold Machine leak in Evaporator
I see Dick's advice, and raise him as follows: Buy an economy high efficiency compact mains fridge on sale. Buy an inverter. Hook item 2) to item 1) and put the other $600 in the savings account. You WILL need it. Brian Whatcott On Sun, 16 Oct 2005 13:17:31 -0700, "R.W. Behan" wrote: Gordon-- My Adler Barbour Cold Machine is (was) about 3 years younger than yours, and my advice is to replace the whole unit, condenser, evaporator, and all. Primary reason is the old refrigerant, which is now unavailable, for environmental reasons. You can retrofit the old units to accept the newer refrigerants, but at a fairly high cost and only suspect reliability. I'm in the process of replacing our A/B, and have just about settled on a unit from Sea Freeze of America. They're $825 complete at Fisheries Supply in Seattle--about 2/3 the cost of replacing the A/B, and equal in terms of quality, I'm told. FWIW. Smooth seas, Dick Behan "gordon" wrote in message ... My Adler Barber Cold machine (1983) has a leak where the aluminum tubing from the evaporator join M/V "Annie" s the copper tube, which runs back to the condenser. the existing connection appears to be some type of rubber or plastic tubing. any way to repair this. thanks in advance gordon |
#5
|
|||
|
|||
Cold Machine leak in Evaporator
I did exactly the same as you Brian, has been working perfectly for several
years now. If anything goes wrong just get a replacement from your local fridge supplier and if the inverter breaks, which I found is unlikely, then get a new one from your local friendly chandler Tony uk "Brian Whatcott" wrote in message ... I see Dick's advice, and raise him as follows: Buy an economy high efficiency compact mains fridge on sale. Buy an inverter. Hook item 2) to item 1) and put the other $600 in the savings account. You WILL need it. Brian Whatcott On Sun, 16 Oct 2005 13:17:31 -0700, "R.W. Behan" wrote: Gordon-- My Adler Barbour Cold Machine is (was) about 3 years younger than yours, and my advice is to replace the whole unit, condenser, evaporator, and all. Primary reason is the old refrigerant, which is now unavailable, for environmental reasons. You can retrofit the old units to accept the newer refrigerants, but at a fairly high cost and only suspect reliability. I'm in the process of replacing our A/B, and have just about settled on a unit from Sea Freeze of America. They're $825 complete at Fisheries Supply in Seattle--about 2/3 the cost of replacing the A/B, and equal in terms of quality, I'm told. FWIW. Smooth seas, Dick Behan "gordon" wrote in message ... My Adler Barber Cold machine (1983) has a leak where the aluminum tubing from the evaporator join M/V "Annie" s the copper tube, which runs back to the condenser. the existing connection appears to be some type of rubber or plastic tubing. any way to repair this. thanks in advance gordon |
#6
|
|||
|
|||
Cold Machine leak in Evaporator
Thanks for all the info. I'm convinced now that it would not pay to fix the evaporator. I've been studying the web page at rparts.com, I think I could replace the evaporator and the pump(with control) . I would keep the condenser, fan, thermostat, tubing and convert the system to R-134a. Is this a possibility ???Do I need to flush out what's left in the system or can I just start using r-134a. The R-12 leaked out about 12 years ago. |
#7
|
|||
|
|||
Cold Machine leak in Evaporator
When you change from R-12 to R-134a (or any other type), you will
probably need to change the oil in the compressor to a different type as well. Why not consider holding plates while you are changing things around? I have two holding plate fridges and one low temp holding plate freezer. They work well with about 3 hours of generator time per day. A large inverter with suitable battery recharge capability could replace the generator time, as could an engine driven compressor which is even more efficient. |
#8
|
|||
|
|||
Cold Machine leak in Evaporator
Gordon:
Nope. I wouldn't fuss with trying to resuscitate ANY of your old machinery. As Wayne notes here, it all gets pretty complicated and you're still stuck with a condenser that's 20 years old, and VERY likely to fail. And I diverge from some of the other opinions here about depending on an inverter to drive a 110v refrigerator. Sure, you can do it, but from what I read and hear from friends (and have done myself) is either to stick with or switch to a 12v refrigerator system. I recently removed a noisy smelly old genset from my boat and installed a 1500 w inverter, which works great--unless you leave it running for a long time, even with a light load (say a light bulb). For short bursts--the wife cranking up the blender, or using her hair curler--the inverter is fine, but batteries were never meant to drive a 110v. fridge. Yes, you can do so with the main engine running--but then you may as well have the engine-driver condenser. 12v is easier, quieter, mellower. With all due respect to those who disagree and pile the load on an inverter: disagreement is what makes horse-racin'! Cheers, Dick "gordon" wrote in message ... Thanks for all the info. I'm convinced now that it would not pay to fix the evaporator. I've been studying the web page at rparts.com, I think I could replace the evaporator and the pump(with control) . I would keep the condenser, fan, thermostat, tubing and convert the system to R-134a. Is this a possibility ???Do I need to flush out what's left in the system or can I just start using r-134a. The R-12 leaked out about 12 years ago. |
#9
|
|||
|
|||
Cold Machine leak in Evaporator
Many compressors don't last too long when being run from a traditional
modified sinewave inverter. A true sinewave inverter is better but a DC system is the most versital and efficient. Doug s/v Callista "R.W. Behan" wrote in message ... Gordon: Nope. I wouldn't fuss with trying to resuscitate ANY of your old machinery. As Wayne notes here, it all gets pretty complicated and you're still stuck with a condenser that's 20 years old, and VERY likely to fail. And I diverge from some of the other opinions here about depending on an inverter to drive a 110v refrigerator. Sure, you can do it, but from what I read and hear from friends (and have done myself) is either to stick with or switch to a 12v refrigerator system. I recently removed a noisy smelly old genset from my boat and installed a 1500 w inverter, which works great--unless you leave it running for a long time, even with a light load (say a light bulb). For short bursts--the wife cranking up the blender, or using her hair curler--the inverter is fine, but batteries were never meant to drive a 110v. fridge. Yes, you can do so with the main engine running--but then you may as well have the engine-driver condenser. 12v is easier, quieter, mellower. With all due respect to those who disagree and pile the load on an inverter: disagreement is what makes horse-racin'! Cheers, Dick "gordon" wrote in message ... Thanks for all the info. I'm convinced now that it would not pay to fix the evaporator. I've been studying the web page at rparts.com, I think I could replace the evaporator and the pump(with control) . I would keep the condenser, fan, thermostat, tubing and convert the system to R-134a. Is this a possibility ???Do I need to flush out what's left in the system or can I just start using r-134a. The R-12 leaked out about 12 years ago. |
#10
|
|||
|
|||
Cold Machine leak in Evaporator
"When you change from R-12 to R-134a (or any other type), you will
probably need to change the oil in the compressor to a different type as well. Why not consider holding plates while you are changing things around? I have two holding plate fridges and one low temp holding plate freezer. They work well with about 3 hours of generator time per day. A large inverter with suitable battery recharge capability could replace the generator time, as could an engine driven compressor which is even more efficient. " Spam Alert: I have a complete dual (very recent 110VAC and original Techumseh engine drive) dual (2 of them) cold plate system available after my refit/rebuild, for only $500. That announcement has appeared here in the past; if you're interested, drop me a line and I'll send you the info - but to see it, go to http://tinyurl.com/cqf38 and click on Refrigeration. You can also see the post in rec.boats.marketplace, of 9-26-05. An hour or less of running the compressor will completely charge the cold plates; connected to shore power at the dock, the AC unit takes over and cycles via thermostat. L8R Skip, rehabbing the arm so I can refit the boat and cut the cord Morgan 461 #2 SV Flying Pig http://tinyurl.com/384p2 "Twenty years from now you will be more disappointed by the things you didn't do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover." - Mark Twain |