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When i bought my boat, I failed to get a zinc anode for the prop shaft
for about a year but there was no harm as I found no corrosion (was a zinc in the engine block). However, when I had it hauled, I installed a zinc and immediately my prop began fouling badly. Later, while cruising to S. Florida, I stayed at a dock with bad grounding for the power systems (I have no ability to use shore power) and when I jumped in the water to de-foul the prop, I felt a tingling all over and saw that the Zinc had dissappeared in less than a week. I got out of the water fast thanking God for making me so cheap I never wanted shore power (Idda been electrocuted through my own shore power by means of the bad ground of the boat next to mine). Failing to reapply the zinc for another year (I didnt worry about bad ground causing corrosion cause I almost never stay in marinas) I noticed again that there was almost no prop foulage. Hmmmmmm....... My theory is that the copper in the bronze prop that should suppress fouling is prevented from going into the water and forming a layer of Cu ions near the prop by the more electronegative zinc to which it is electrically connected via the shaft. I read awhile back about a guy who was copper plating props to prevent fouling but it didnt work well and my theory is that once again, the action of the zinc suppressed the copper ions. SO, here is my idea: Coat the prop blades (just the blades) with a thick layer of non-conducting epoxy paint. Put a thin layer of conducting epoxy paint over this (yes, it exists, I use it at work for stuff). Electroplate a layer of Cu over this about .005" thick. Done right, the electroplate will conform to the shape of the prop with no whiskers or anything else to affect the prop balance. NOW, the outer Cu layer is electrically isolated from the zinc so it suppresses fouling. When the outer Cu layer is eventually breached, the underlying layer is protected from corrosion by the zinc. The coating would probably have to be renewed every couple years. Any thoughts on this? |
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