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#1
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Fuel sending unit
When i bought my boat, it was 10 yrs old and even then the fuel
sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). |
#2
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Fuel sending unit
Parallax,
You seem to like figuring out solutions. How about this one. I have a stainless cylinder 8 inches in diameter, 3 feet high, closed at the bottom and open on the top. I want to keep the cylinder filled with liquid nitrogen to within 6 inches of the top and never less than 6 inches from the bottom. I also want to know when it is half full. I have a computer with two parallel ports, a solenoid operated cryogenic valve with an interface to operate from a parallel port, necessary plumbing to connect to a 1000 gal dewer of liquid nitrogen. What other parts to I need to fabricate something to measure the liquid nitrogen in the cylinder. krj Parallax wrote: When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). |
#3
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Fuel sending unit
Parallax wrote:
When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). As another said: "Rube"! We replaced our sending unit with a Snake River metal tank probe. Worked wonderfully the first year. Didn't the second, but I haven't gotten around to contacting them about the possible problem from either leak or our other actions that could affect sensitivity, so can't honestly complain. The other probes (fresh and waste) have been very useful, so we're happy. Flexible tubing gets gunked up pretty easily, so I don't think it would work very long, even if you substitute hydraulic fluid. The idea of introducing extra leak points like that is abhorrent to me, though. -- Jere Lull Xan-a-Deux ('73 Tanzer 28 #4 out of Tolchester, MD) Xan's Pages: http://members.dca.net/jerelull/X-Main.html Our BVI FAQs (290+ pics) http://homepage.mac.com/jerelull/BVI/ |
#4
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Fuel sending unit
Kelton Joyner wrote in message ...
Parallax, You seem to like figuring out solutions. How about this one. I have a stainless cylinder 8 inches in diameter, 3 feet high, closed at the bottom and open on the top. I want to keep the cylinder filled with liquid nitrogen to within 6 inches of the top and never less than 6 inches from the bottom. I also want to know when it is half full. I have a computer with two parallel ports, a solenoid operated cryogenic valve with an interface to operate from a parallel port, necessary plumbing to connect to a 1000 gal dewer of liquid nitrogen. What other parts to I need to fabricate something to measure the liquid nitrogen in the cylinder. krj Parallax wrote: When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). Kelton: I have to keep x-ray detectors cooled with LN2 and I check the level with a dipstick. basically, I took a piece of plastic and painted it black and I dip it into the LN2 Dewar and pull it out almost immediately. A very thin and whitish layer of frost forms up to the top level of the LN2 because the plastic is a poor thermal conductor. However, I assume you want an automated method. So: I use an ultrasonic level guage on a plating tank that simply attaches to the side of the tank, it closes a relay when the level falls below the detector. You would use one on the top to tell when it is overfilled and one on the bottom to show if it falls below the minimum 6" and one in the middle. They werent tooooooooo expensive but I cannot remember how much. They do require that you have access to the tank wall immediately adjacent to the fluid and if this is a dewar, it could be a problem. So...You might try a thermocouple probe just above the max level (Dunno if they will go down to LN2 temps). My x-ray detector dewars have a low LN2 indicator that could be modified for max level too. I dont know how it works because I simply use my dipstik method. If you really want to get complicated, you might try ultrasonic methods (time delay reflectometry) to detect both the top of the fluid level. I have seen such devices and they werent too expensive. |
#5
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Fuel sending unit
Kelton Joyner wrote in message ...
Parallax, You seem to like figuring out solutions. How about this one. I have a stainless cylinder 8 inches in diameter, 3 feet high, closed at the bottom and open on the top. I want to keep the cylinder filled with liquid nitrogen to within 6 inches of the top and never less than 6 inches from the bottom. I also want to know when it is half full. I have a computer with two parallel ports, a solenoid operated cryogenic valve with an interface to operate from a parallel port, necessary plumbing to connect to a 1000 gal dewer of liquid nitrogen. What other parts to I need to fabricate something to measure the liquid nitrogen in the cylinder. krj Parallax wrote: When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). Dont know why i didnt think of optics immediately. The surface of the LN2 in a dewar when its in temp equilibrium is a nice liquid surface. Reflect a beam of laser light off it at a small angle. Figger out where the refelcted beam hits for FUll, halfway, and nearly empty and place your photodiodes appropriately. |
#6
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Fuel sending unit
Parallax wrote:
When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). Maybe could use 20 feet of heater hose flaked out under the tank, and a weighted runout gague indicator on the condom on the other end? A Thermostat could maintain the internal gas temperature, and a barometric interpolation correction scale could be permanently mounted beside the dial? A heel angle correction would then be required, but with some throttle position sender units and pendulums, all using regulated power from a battery powered invertor could run a lap top with rs-232 inputs and dc-serial digital interfaces to calculate the fuel efficiency despite inaccurate fuel weight indications, even dithered from clocked measurement cycle times calcutated from pitch, roll and yaw pendulums, integrated with vertical accelleration indications from the vector sum of the 5 sided system of pneumostatic sensors, it should be about a five module machine code speed core to enable useful measurements to be integrated with the gps input. A seek and find shore concious routing algorithm would enable automatic waypoint inputs and autopilot control to the next most economical diesel or gas fuel vendor on the satellite web, considering calculated true wind and current data. The minute charges are more expensive than the stabilised satellite tracker mortgage interest. Uplink data costs are ruinous! I prefer a self tending club boom jib, and bungee on the tiller. I don't need a dipstick, anymore. A mercury switch sounds an alarm when it blows hard enough that she tacks and wants reefing. In a hammock, who could tell? Or, install and maintain an x-junkyard automotive float sender like the one I scraped clean in my boat after 20 years of service and now only requires that it match the cheapo replacement gague installed by the last idiot owner to indicate properly? I know what the inverted, shortened scale indications mean, so who cares? I only spent 8 bucks on boat gas last season. Needed a tow back on that, the one and only trip where I blew a head gasket neccessitating an overnight stay at a dock near a Hell's Angels midnight wedding in a graveyard. The gasket had been recently replace by a mechanic (?) of a certain imperious culture. Good thing too, as he left out a ball bearing in the oil pump too, lost it into the main bearing gallery, but luckily it didn't fit between the big balls. Fixed it with the head gasket. Stopped that annoying ticking and raised the oil pressure. Got a tow free, from a stranger, in New Brunswick on the Saint John River. Sail the reversing falls! Enter Valhallah. Bed and breakfast, cheap! Cottage, 3 bedroom, 1 bath, 500 feet of private beach, solitary and private nudist mountain back yard, classic f/g 29' TylerCraft sloop, dinghy, 500 bucks a week, meals and (2 free) airport pickups included. Liquor, vehicle rental extra. Private security service. Leave your phone number or email addy here, ( ), if you want a reservation. Prices rise, soon! Damage deposit required. Only properly filled out forms will be scrutinised. Moderation in many things, I sometimes suggest. -- Terry K - My email address is MY PROPERTY, and is protected by copyright legislation. Permission to reproduce it is specifically denied for mass mailing and unrequested solicitations. Reproduction or conveyance for any unauthorised purpose is THEFT and PLAGIARISM. Abuse is Invasion of privacy and harassment. Abusers may be prosecuted. -This notice footer released to public domain. Spamspoof salad by spamchock - SofDevCo |
#7
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Fuel sending unit
Kelton Joyner wrote: Parallax, You seem to like figuring out solutions. How about this one. I have a stainless cylinder 8 inches in diameter, 3 feet high, closed at the bottom and open on the top. I want to keep the cylinder filled with liquid nitrogen to within 6 inches of the top and never less than 6 inches from the bottom. I also want to know when it is half full. I have a computer with two parallel ports, a solenoid operated cryogenic valve with an interface to operate from a parallel port, necessary plumbing to connect to a 1000 gal dewer of liquid nitrogen. What other parts to I need to fabricate something to measure the liquid nitrogen in the cylinder. krj A styrofoam float, 2 weights, 2 springy arm switches, string, a battery, wire, a mount, fastenings. Logic counts as a part? Check status bits on one port. Insulated cylinder? Vent float? Ambients? How long do you expect 1000 gal of N to last? Whom are you freezing? Terry K Parallax wrote: When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). -- Terry K - My email address is MY PROPERTY, and is protected by copyright legislation. Permission to reproduce it is specifically denied for mass mailing and unrequested solicitations. Reproduction or conveyance for any unauthorised purpose is THEFT and PLAGIARISM. Abuse is Invasion of privacy and harassment. Abusers may be prosecuted. -This notice footer released to public domain. Spamspoof salad by spamchock - SofDevCo |
#8
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Fuel sending unit
Too complicated and too expensive. A three foot piece of phenolyic,
three carbon resistors spaces at 6" 18" and 30", some wire, and a DD25 connector to the computer. Remember rotary joysticks on computers to play pong? Varying resistance gave different hex values to the program. Carbon resistors submerged in LN2 have almost zero resistance. We now have three different values for the computer. No expensive lasers, urtrasonics, mechanical parts to freeze up and not move. High reliability. My stupid idea #65891 Kelton Parallax wrote: Kelton Joyner wrote in message ... Parallax, You seem to like figuring out solutions. How about this one. I have a stainless cylinder 8 inches in diameter, 3 feet high, closed at the bottom and open on the top. I want to keep the cylinder filled with liquid nitrogen to within 6 inches of the top and never less than 6 inches from the bottom. I also want to know when it is half full. I have a computer with two parallel ports, a solenoid operated cryogenic valve with an interface to operate from a parallel port, necessary plumbing to connect to a 1000 gal dewer of liquid nitrogen. What other parts to I need to fabricate something to measure the liquid To nitrogen in the cylinder. krj Parallax wrote: When i bought my boat, it was 10 yrs old and even then the fuel sending unit didn't work. Over the years, I have replaced it 4 times and it has NEVER worked right. Those damned sending units are such crappy technology...electrical/resistive/ mechanical/floating going to a meter, and they really expect this to work for any length of time on a boat? So.... Useless idea #3741 (I am really going to try this one) Take two pieces of flexible tubing maybe 1/2" diameter filled with hydraulic fluid connedcted to a T. The base of the T has a 1/4" clear hose going up to where it is visible in the cockpit. The two pieces of 1/2" hose support the fuel tank whose weight compresses the fluid causing it to rise. As the tank empties, the level in the clear tubing falls. So, it is really measuring weight. But, no electricity, no moving parts (except the fluid) and absolute simplicity. Now, the problem, most fuel tanks are fastened down firmly so when this thing is installed, it must be able to move a tiny amount up and down (maybe should use 1/8" clear tubing). Kelton: I have to keep x-ray detectors cooled with LN2 and I check the level with a dipstick. basically, I took a piece of plastic and painted it black and I dip it into the LN2 Dewar and pull it out almost immediately. A very thin and whitish layer of frost forms up to the top level of the LN2 because the plastic is a poor thermal conductor. However, I assume you want an automated method. So: I use an ultrasonic level guage on a plating tank that simply attaches to the side of the tank, it closes a relay when the level falls below the detector. You would use one on the top to tell when it is overfilled and one on the bottom to show if it falls below the minimum 6" and one in the middle. They werent tooooooooo expensive but I cannot remember how much. They do require that you have access to the tank wall immediately adjacent to the fluid and if this is a dewar, it could be a problem. So...You might try a thermocouple probe just above the max level (Dunno if they will go down to LN2 temps). My x-ray detector dewars have a low LN2 indicator that could be modified for max level too. I dont know how it works because I simply use my dipstik method. If you really want to get complicated, you might try ultrasonic methods (time delay reflectometry) to detect both the top of the fluid level. I have seen such devices and they werent too expensive. |
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