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#71
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Fuel transfer/polishing pump
Doug-
RCI Fuel Purifiers have capacities from 1.5 to 400 gpm...they have no moving parts and no element to change. The purification is done with baffle and coalescer plates. These purifiers remove particulate down to less than 10 microns and 99.9% of water. Their website is: http://www.rcipurifier.com/ In all honesty, I am associated with this company (and with Gulf Coast Filters) and I manufacture onboard fuel polishers. -- Charlie Johnson JTB Marine Service St. Petersburg, FL 727.560.9065 "Doug Dotson" wrote in message ... I am designing a fuel polishing and transfer system. My thought is to use valves to route fuel from any tank to any tank. No problem with that part. I want to be able to just transfer fuel or switch in a filter to polish the fuel while transferring. Since I can select the same tank for source and destination, I can polish fuel in place as well. The problem comes with the selection of a pump. I was looking at a Groco or Jabsco pump which seems good for transfer purposes, but way exceeds the flowrate of the filter when polishing. A Walbro fuel pump (which I have as a priming pump now) seems like a good fit for polishing (33 GPH) but will be slow when just transferring fuel. What happens when a 5.5 GPM pump (Jabsco) is pushing fuel through a filter rated at 60 GPH (RACOR 500)? Thanks! Doug s/v Callista |
#72
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Fuel transfer/polishing pump
....and didn't learn a thing. Survived by accident. Don't feel bad. It
happens. "jlp2550" wrote in message ... Stupid ****. |
#73
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Fuel transfer/polishing pump
....and didn't learn a thing. Survived by accident. Don't feel bad. It
happens. "jlp2550" wrote in message ... Stupid ****. |
#74
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Fuel transfer/polishing pump
"Doug Dotson" wrote in message ...
Makes sense, but there is quite alot of evidence out there that a polishing system is a good thing to have. I can't really increase the size of my on-engine filter. I could increase the size of the Raycor, but at the pore sizes I run (30 micron) in it make it necessary to change the on-engine filter regularly as well. Bigger Raycor won't fix the problem. Doug "LaBomba182" wrote in message Just go up a size or two in your filters. The surface area difference between a 500 Racor and a 900 Racor is tremendous. Actually the larger surface area of the element of the 900 or 1000 might help; My theory was independent polisher with small pore size (Racor) but RichH (who has not contributed to this thread) on polishing explained it this way: Complete Thread (26 articles) Original Format Newsgroups: rec.boats.cruising Date: 2003-09-17 07:33:31 PST RichH wrote: If your polishing system is 'off line' ... not a part of the normal fuel distribution and return loop the following will exponentially improve the retention ability and 'speed of recovery' if you happen to get a load a cruddy fuel or the sea state breaks a slug of particale loose from the tank walls, etc.: Dont use 2uM filters in the loop! .... increase the nominal retention rating to 10 or 15uM and the resultant final particle distribution *in the tank* will be essentially zero and accomplish this level FASTER. .... here's why: Fibrous media filters have retention capability at essentially ALL particle size levels. A 15uM fuel filter will remove approx 85 to 95% of of 15uM particles in a one single pass of the fluid through it, at 10uM 50%, at 5uM perhaps 30%, at 2uM maybe 15%. A 15uM filter will have approx 4 to 5 times the flow rate capacity (gallons per minute per psid) of a 2uM filter ... meaning that the 15uM filter will cause less work for the pump and overall flow will be FASTER. A 2uM filter will deposit 2uM particles primarily on the surface of the media, a larger retention media will capture 2uM particles down deep in the media (for *more* capacity of small particles) Since a polishing system is a closed recirculation system you are constantly filtering the same fluid over and over and over, each time the fluid passes through the filter it leaves a few percent of smaller particles behind in the filter, since a larger retention filter has better flow characteristics the pump will push through MORE fluid per minute and have less amperage draw. When using a 2uM filter, the fluid returned during recirculation to the tank is again mixed with particle/debris laden fluid. A larger retention filter will do the same job, to the same level of particles in the tank ..... and do it faster because the larger retention filter has less resistance to flow. With less resistance to flow a larger retention filter will have less probability of extruding and releasing SOFT/DEFORMABLE particles at it approaches differential pressures that would 'clog' a filter. Another benefit - If for example you have a crud contamination hanging on the walls of the tank and the sea state causes the attached particles/crud to break free and enter the fluid, the larger retention filter (because of its less resistance to flow) will recover the tank back to an acceptable particle distribution (particle recovery) FASTER than a smaller retention filter. Same story when taking onboard a load of fuel that is contaminated. Recirculation filtration is exponentially faster, more efficient, and vastly more cost effective than single pass filtration. Use the largest filter retention possible (~10-20uM) to effect the fastest tank turn-over... the tank will after a few turn-overs be to the same level of residence particles. For the mathematicians, what is happening is an exponential decay of resident particles *in the tank*; since the larger retention filter (even with less efficiency with respect to the 'target retention') is Faster because the exponential decay 'in the tank' is faster. If you have time to burn, take ANY filter (includes compressed pubic hair), recirculate for looooong times and you will have essentially ZERO particles in the tank. Typically in industry a recirc. filter is sized about 5 to 10 times the size of the target residual retention. hope this helps. (RichH) --- Captkeywest wrote: no bs at all... my permanently installed independent polishing system draws about 5 gallons (100 gallon tank) every 6.5 minutes through a racor 1000 with 2 micron (can switch to racor 900 when 1000's vacuum increases) the engine has a racor 500 with 10 micron , then racor 500 with 2 micron, then the perkins 4-108 engine mounted filter. as rich points out the 1000 elements aren't much more expensive than the 500 elements, don't let the 500/1000 designations throw you, the surface area of the 1000 is MUCH greater than twice the surface area of the 500...... source: http://groups.google.com/groups?hl=e...4%40NOSPAM.net |
#75
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Fuel transfer/polishing pump
"Doug Dotson" wrote in message ...
Makes sense, but there is quite alot of evidence out there that a polishing system is a good thing to have. I can't really increase the size of my on-engine filter. I could increase the size of the Raycor, but at the pore sizes I run (30 micron) in it make it necessary to change the on-engine filter regularly as well. Bigger Raycor won't fix the problem. Doug "LaBomba182" wrote in message Just go up a size or two in your filters. The surface area difference between a 500 Racor and a 900 Racor is tremendous. Actually the larger surface area of the element of the 900 or 1000 might help; My theory was independent polisher with small pore size (Racor) but RichH (who has not contributed to this thread) on polishing explained it this way: Complete Thread (26 articles) Original Format Newsgroups: rec.boats.cruising Date: 2003-09-17 07:33:31 PST RichH wrote: If your polishing system is 'off line' ... not a part of the normal fuel distribution and return loop the following will exponentially improve the retention ability and 'speed of recovery' if you happen to get a load a cruddy fuel or the sea state breaks a slug of particale loose from the tank walls, etc.: Dont use 2uM filters in the loop! .... increase the nominal retention rating to 10 or 15uM and the resultant final particle distribution *in the tank* will be essentially zero and accomplish this level FASTER. .... here's why: Fibrous media filters have retention capability at essentially ALL particle size levels. A 15uM fuel filter will remove approx 85 to 95% of of 15uM particles in a one single pass of the fluid through it, at 10uM 50%, at 5uM perhaps 30%, at 2uM maybe 15%. A 15uM filter will have approx 4 to 5 times the flow rate capacity (gallons per minute per psid) of a 2uM filter ... meaning that the 15uM filter will cause less work for the pump and overall flow will be FASTER. A 2uM filter will deposit 2uM particles primarily on the surface of the media, a larger retention media will capture 2uM particles down deep in the media (for *more* capacity of small particles) Since a polishing system is a closed recirculation system you are constantly filtering the same fluid over and over and over, each time the fluid passes through the filter it leaves a few percent of smaller particles behind in the filter, since a larger retention filter has better flow characteristics the pump will push through MORE fluid per minute and have less amperage draw. When using a 2uM filter, the fluid returned during recirculation to the tank is again mixed with particle/debris laden fluid. A larger retention filter will do the same job, to the same level of particles in the tank ..... and do it faster because the larger retention filter has less resistance to flow. With less resistance to flow a larger retention filter will have less probability of extruding and releasing SOFT/DEFORMABLE particles at it approaches differential pressures that would 'clog' a filter. Another benefit - If for example you have a crud contamination hanging on the walls of the tank and the sea state causes the attached particles/crud to break free and enter the fluid, the larger retention filter (because of its less resistance to flow) will recover the tank back to an acceptable particle distribution (particle recovery) FASTER than a smaller retention filter. Same story when taking onboard a load of fuel that is contaminated. Recirculation filtration is exponentially faster, more efficient, and vastly more cost effective than single pass filtration. Use the largest filter retention possible (~10-20uM) to effect the fastest tank turn-over... the tank will after a few turn-overs be to the same level of residence particles. For the mathematicians, what is happening is an exponential decay of resident particles *in the tank*; since the larger retention filter (even with less efficiency with respect to the 'target retention') is Faster because the exponential decay 'in the tank' is faster. If you have time to burn, take ANY filter (includes compressed pubic hair), recirculate for looooong times and you will have essentially ZERO particles in the tank. Typically in industry a recirc. filter is sized about 5 to 10 times the size of the target residual retention. hope this helps. (RichH) --- Captkeywest wrote: no bs at all... my permanently installed independent polishing system draws about 5 gallons (100 gallon tank) every 6.5 minutes through a racor 1000 with 2 micron (can switch to racor 900 when 1000's vacuum increases) the engine has a racor 500 with 10 micron , then racor 500 with 2 micron, then the perkins 4-108 engine mounted filter. as rich points out the 1000 elements aren't much more expensive than the 500 elements, don't let the 500/1000 designations throw you, the surface area of the 1000 is MUCH greater than twice the surface area of the 500...... source: http://groups.google.com/groups?hl=e...4%40NOSPAM.net |
#76
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Fuel transfer/polishing pump
One poster mentioned that Raycor type filters
don;t make good polishing filters because they are surface filters and clog up quickly. LaBomba182 wrote: Well, they would be wrong. Like Glenn said, you need to use the right size filter for the job. If the filter is clogging up, that's because it is doing it's job. The paper towel and toilet paper types are better for polishing. Yeah no doubt. Things designed to wipe your kitchen counter and wipe your ass will beat a Racor for filtering fuel everytime. Next you'll be adding an Algea-X into the mix. :-) Now now, be polite. FWIW I agree about paper towel filters. They can't possibly do as good a job as a filter element, although maybe they absorb water better. Why do people want to save $1.50 on something that can ruin a $10K engine? BTW I saw an ad for a paper towel lube oil filter system that proclaimed how it was used by the USCG and the military... hate to say it but any military installation has to be MILSPEC and anybody who modifies gov't power plants without all proper authorization is likely going to end up in Leavenworth, or at very least washing the world's largest pile of dirty dishes. Why are people so gullible? Fresh Breezes- Doug King |
#77
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Fuel transfer/polishing pump
One poster mentioned that Raycor type filters
don;t make good polishing filters because they are surface filters and clog up quickly. LaBomba182 wrote: Well, they would be wrong. Like Glenn said, you need to use the right size filter for the job. If the filter is clogging up, that's because it is doing it's job. The paper towel and toilet paper types are better for polishing. Yeah no doubt. Things designed to wipe your kitchen counter and wipe your ass will beat a Racor for filtering fuel everytime. Next you'll be adding an Algea-X into the mix. :-) Now now, be polite. FWIW I agree about paper towel filters. They can't possibly do as good a job as a filter element, although maybe they absorb water better. Why do people want to save $1.50 on something that can ruin a $10K engine? BTW I saw an ad for a paper towel lube oil filter system that proclaimed how it was used by the USCG and the military... hate to say it but any military installation has to be MILSPEC and anybody who modifies gov't power plants without all proper authorization is likely going to end up in Leavenworth, or at very least washing the world's largest pile of dirty dishes. Why are people so gullible? Fresh Breezes- Doug King |
#78
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Fuel transfer/polishing pump
This helps alot, thanks! LaBomba suggested that just amking
the primary filter bigger would solve the problem. I was thinking that this might be a easier solution, but it appears that a separate polishing system does have advantages over just using a filter that does not clog up so quickly. My intended strategy is to oly fill one tank at a time, set the newly filled tank to polishing while running the engine off of the other tank. Then when the engine tank gets low, switch the engine to the polished tank, then fill and polish the other tank. That way I always have clean fuel ready and waiting (and plenty of it) and I don;t have to rush to fill again. I'm still in a quandry about Raycor style filters vs the paper towel roll type. Perhaps RichH will chime in on this one since he is an expert on filtration systems. Does Safeway carry 15 uM paper towels? Doug s/v Callista "Roy G. Biv" wrote in message om... "Doug Dotson" wrote in message ... Makes sense, but there is quite alot of evidence out there that a polishing system is a good thing to have. I can't really increase the size of my on-engine filter. I could increase the size of the Raycor, but at the pore sizes I run (30 micron) in it make it necessary to change the on-engine filter regularly as well. Bigger Raycor won't fix the problem. Doug "LaBomba182" wrote in message Just go up a size or two in your filters. The surface area difference between a 500 Racor and a 900 Racor is tremendous. Actually the larger surface area of the element of the 900 or 1000 might help; My theory was independent polisher with small pore size (Racor) but RichH (who has not contributed to this thread) on polishing explained it this way: Complete Thread (26 articles) Original Format Newsgroups: rec.boats.cruising Date: 2003-09-17 07:33:31 PST RichH wrote: If your polishing system is 'off line' ... not a part of the normal fuel distribution and return loop the following will exponentially improve the retention ability and 'speed of recovery' if you happen to get a load a cruddy fuel or the sea state breaks a slug of particale loose from the tank walls, etc.: Dont use 2uM filters in the loop! .... increase the nominal retention rating to 10 or 15uM and the resultant final particle distribution *in the tank* will be essentially zero and accomplish this level FASTER. ... here's why: Fibrous media filters have retention capability at essentially ALL particle size levels. A 15uM fuel filter will remove approx 85 to 95% of of 15uM particles in a one single pass of the fluid through it, at 10uM 50%, at 5uM perhaps 30%, at 2uM maybe 15%. A 15uM filter will have approx 4 to 5 times the flow rate capacity (gallons per minute per psid) of a 2uM filter ... meaning that the 15uM filter will cause less work for the pump and overall flow will be FASTER. A 2uM filter will deposit 2uM particles primarily on the surface of the media, a larger retention media will capture 2uM particles down deep in the media (for *more* capacity of small particles) Since a polishing system is a closed recirculation system you are constantly filtering the same fluid over and over and over, each time the fluid passes through the filter it leaves a few percent of smaller particles behind in the filter, since a larger retention filter has better flow characteristics the pump will push through MORE fluid per minute and have less amperage draw. When using a 2uM filter, the fluid returned during recirculation to the tank is again mixed with particle/debris laden fluid. A larger retention filter will do the same job, to the same level of particles in the tank .... and do it faster because the larger retention filter has less resistance to flow. With less resistance to flow a larger retention filter will have less probability of extruding and releasing SOFT/DEFORMABLE particles at it approaches differential pressures that would 'clog' a filter. Another benefit - If for example you have a crud contamination hanging on the walls of the tank and the sea state causes the attached particles/crud to break free and enter the fluid, the larger retention filter (because of its less resistance to flow) will recover the tank back to an acceptable particle distribution (particle recovery) FASTER than a smaller retention filter. Same story when taking onboard a load of fuel that is contaminated. Recirculation filtration is exponentially faster, more efficient, and vastly more cost effective than single pass filtration. Use the largest filter retention possible (~10-20uM) to effect the fastest tank turn-over... the tank will after a few turn-overs be to the same level of residence particles. For the mathematicians, what is happening is an exponential decay of resident particles *in the tank*; since the larger retention filter (even with less efficiency with respect to the 'target retention') is Faster because the exponential decay 'in the tank' is faster. If you have time to burn, take ANY filter (includes compressed pubic hair), recirculate for looooong times and you will have essentially ZERO particles in the tank. Typically in industry a recirc. filter is sized about 5 to 10 times the size of the target residual retention. hope this helps. (RichH) --- Captkeywest wrote: no bs at all... my permanently installed independent polishing system draws about 5 gallons (100 gallon tank) every 6.5 minutes through a racor 1000 with 2 micron (can switch to racor 900 when 1000's vacuum increases) the engine has a racor 500 with 10 micron , then racor 500 with 2 micron, then the perkins 4-108 engine mounted filter. as rich points out the 1000 elements aren't much more expensive than the 500 elements, don't let the 500/1000 designations throw you, the surface area of the 1000 is MUCH greater than twice the surface area of the 500...... source: http://groups.google.com/groups?hl=e...4%40NOSPAM.net |
#79
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Fuel transfer/polishing pump
This helps alot, thanks! LaBomba suggested that just amking
the primary filter bigger would solve the problem. I was thinking that this might be a easier solution, but it appears that a separate polishing system does have advantages over just using a filter that does not clog up so quickly. My intended strategy is to oly fill one tank at a time, set the newly filled tank to polishing while running the engine off of the other tank. Then when the engine tank gets low, switch the engine to the polished tank, then fill and polish the other tank. That way I always have clean fuel ready and waiting (and plenty of it) and I don;t have to rush to fill again. I'm still in a quandry about Raycor style filters vs the paper towel roll type. Perhaps RichH will chime in on this one since he is an expert on filtration systems. Does Safeway carry 15 uM paper towels? Doug s/v Callista "Roy G. Biv" wrote in message om... "Doug Dotson" wrote in message ... Makes sense, but there is quite alot of evidence out there that a polishing system is a good thing to have. I can't really increase the size of my on-engine filter. I could increase the size of the Raycor, but at the pore sizes I run (30 micron) in it make it necessary to change the on-engine filter regularly as well. Bigger Raycor won't fix the problem. Doug "LaBomba182" wrote in message Just go up a size or two in your filters. The surface area difference between a 500 Racor and a 900 Racor is tremendous. Actually the larger surface area of the element of the 900 or 1000 might help; My theory was independent polisher with small pore size (Racor) but RichH (who has not contributed to this thread) on polishing explained it this way: Complete Thread (26 articles) Original Format Newsgroups: rec.boats.cruising Date: 2003-09-17 07:33:31 PST RichH wrote: If your polishing system is 'off line' ... not a part of the normal fuel distribution and return loop the following will exponentially improve the retention ability and 'speed of recovery' if you happen to get a load a cruddy fuel or the sea state breaks a slug of particale loose from the tank walls, etc.: Dont use 2uM filters in the loop! .... increase the nominal retention rating to 10 or 15uM and the resultant final particle distribution *in the tank* will be essentially zero and accomplish this level FASTER. ... here's why: Fibrous media filters have retention capability at essentially ALL particle size levels. A 15uM fuel filter will remove approx 85 to 95% of of 15uM particles in a one single pass of the fluid through it, at 10uM 50%, at 5uM perhaps 30%, at 2uM maybe 15%. A 15uM filter will have approx 4 to 5 times the flow rate capacity (gallons per minute per psid) of a 2uM filter ... meaning that the 15uM filter will cause less work for the pump and overall flow will be FASTER. A 2uM filter will deposit 2uM particles primarily on the surface of the media, a larger retention media will capture 2uM particles down deep in the media (for *more* capacity of small particles) Since a polishing system is a closed recirculation system you are constantly filtering the same fluid over and over and over, each time the fluid passes through the filter it leaves a few percent of smaller particles behind in the filter, since a larger retention filter has better flow characteristics the pump will push through MORE fluid per minute and have less amperage draw. When using a 2uM filter, the fluid returned during recirculation to the tank is again mixed with particle/debris laden fluid. A larger retention filter will do the same job, to the same level of particles in the tank .... and do it faster because the larger retention filter has less resistance to flow. With less resistance to flow a larger retention filter will have less probability of extruding and releasing SOFT/DEFORMABLE particles at it approaches differential pressures that would 'clog' a filter. Another benefit - If for example you have a crud contamination hanging on the walls of the tank and the sea state causes the attached particles/crud to break free and enter the fluid, the larger retention filter (because of its less resistance to flow) will recover the tank back to an acceptable particle distribution (particle recovery) FASTER than a smaller retention filter. Same story when taking onboard a load of fuel that is contaminated. Recirculation filtration is exponentially faster, more efficient, and vastly more cost effective than single pass filtration. Use the largest filter retention possible (~10-20uM) to effect the fastest tank turn-over... the tank will after a few turn-overs be to the same level of residence particles. For the mathematicians, what is happening is an exponential decay of resident particles *in the tank*; since the larger retention filter (even with less efficiency with respect to the 'target retention') is Faster because the exponential decay 'in the tank' is faster. If you have time to burn, take ANY filter (includes compressed pubic hair), recirculate for looooong times and you will have essentially ZERO particles in the tank. Typically in industry a recirc. filter is sized about 5 to 10 times the size of the target residual retention. hope this helps. (RichH) --- Captkeywest wrote: no bs at all... my permanently installed independent polishing system draws about 5 gallons (100 gallon tank) every 6.5 minutes through a racor 1000 with 2 micron (can switch to racor 900 when 1000's vacuum increases) the engine has a racor 500 with 10 micron , then racor 500 with 2 micron, then the perkins 4-108 engine mounted filter. as rich points out the 1000 elements aren't much more expensive than the 500 elements, don't let the 500/1000 designations throw you, the surface area of the 1000 is MUCH greater than twice the surface area of the 500...... source: http://groups.google.com/groups?hl=e...4%40NOSPAM.net |
#80
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Fuel transfer/polishing pump
I'll check it out, thanks!
Doug "Charlie J" wrote in message ... Doug- RCI Fuel Purifiers have capacities from 1.5 to 400 gpm...they have no moving parts and no element to change. The purification is done with baffle and coalescer plates. These purifiers remove particulate down to less than 10 microns and 99.9% of water. Their website is: http://www.rcipurifier.com/ In all honesty, I am associated with this company (and with Gulf Coast Filters) and I manufacture onboard fuel polishers. -- Charlie Johnson JTB Marine Service St. Petersburg, FL 727.560.9065 "Doug Dotson" wrote in message ... I am designing a fuel polishing and transfer system. My thought is to use valves to route fuel from any tank to any tank. No problem with that part. I want to be able to just transfer fuel or switch in a filter to polish the fuel while transferring. Since I can select the same tank for source and destination, I can polish fuel in place as well. The problem comes with the selection of a pump. I was looking at a Groco or Jabsco pump which seems good for transfer purposes, but way exceeds the flowrate of the filter when polishing. A Walbro fuel pump (which I have as a priming pump now) seems like a good fit for polishing (33 GPH) but will be slow when just transferring fuel. What happens when a 5.5 GPM pump (Jabsco) is pushing fuel through a filter rated at 60 GPH (RACOR 500)? Thanks! Doug s/v Callista |
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