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#1
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AC/DC Switch ratings
I am building a new 12V DC switch panel for my boat and have a load of
switches rated at 10A@125V or 8A@240V. Although they have 12V illumination there is not a DC rating in the datasheet. Does anyone have any idea what sort of rating can I assume for low DC voltage or are they totally unsuitable? The switches are Cherry RRA22H3BBRHN rocker switches. Thanks in advance, Steve |
#2
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On Mon, 06 Sep 2004 20:04:20 +1200, Steve wrote:
I am building a new 12V DC switch panel for my boat and have a load of switches rated at 10A@125V or 8A@240V. Although they have 12V illumination there is not a DC rating in the datasheet. Does anyone have any idea what sort of rating can I assume for low DC voltage or are they totally unsuitable? The switches are Cherry RRA22H3BBRHN rocker switches. Thanks in advance, Steve I've always been told to use DC switches and breakers on DC. The arc is harder to break because there isn't a null period in DC like there is in AC. I wouldn't use them unless they are rated for Direct Current. Mark E. Williams |
#3
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Went around on this on some microswitches a while back. Basically it
appeared that low voltage DC (less than 28 volts) had higher ratings than AC. I think that is the general rule. It is pretty well safe if it is a snap action switch. At higher DC voltage it is a nono. Too much arc. Take one load it up twice max current and run it a couple of hundred times. Then bust it open and look at the contacts. You will know if it is OK. Jim "Steve" wrote in message news I am building a new 12V DC switch panel for my boat and have a load of switches rated at 10A@125V or 8A@240V. Although they have 12V illumination there is not a DC rating in the datasheet. Does anyone have any idea what sort of rating can I assume for low DC voltage or are they totally unsuitable? The switches are Cherry RRA22H3BBRHN rocker switches. Thanks in advance, Steve |
#4
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Maynard G. Krebbs wrote:
On Mon, 06 Sep 2004 20:04:20 +1200, Steve wrote: I am building a new 12V DC switch panel for my boat and have a load of switches rated at 10A@125V or 8A@240V. Although they have 12V illumination there is not a DC rating in the datasheet. Does anyone have any idea what sort of rating can I assume for low DC voltage or are they totally unsuitable? The switches are Cherry RRA22H3BBRHN rocker switches. Thanks in advance, Steve I've always been told to use DC switches and breakers on DC. The arc is harder to break because there isn't a null period in DC like there is in AC. I wouldn't use them unless they are rated for Direct Current. Mark E. Williams One way to help switches in DC circuits is to connect a capacitor across the switch. It sucks up the last bit of current as the switch opens, helping to prevent the formation of an arc. Fast acting 'snap' switches last better in DC. A few microfarads, properly polarised (positive towards the positive battery) can work wonders. I would try your switches, make them changeable and carry a spare for critical applications. They may survive the duty and conditions you throw at them, if not, go upscale. Try one. Work it to death. The rating is only intended to indicate safe working current, not indicative of arc tolerance, which usually means beefier contact and actuator design, heavier case, toggle, etc. A shorted arc suppression capacitor becomes a stuck 'on' switch in circuit. DC and inductors like solenoids are a bitch on switches. A starter switch comes to mind as possibly the most critical. But, remote switching is only a luxury, non? There is always the modified hammer tool for jumping starter solenoids. A few wire nuts aboard, or even electrical tape can save an electrically challenging day. Terry K |
#5
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I had thought about the capacitor but wasn't sure if it would help much
with the really big current loads which are all motors (bilge, toilet, fresh water, gray discharge etc.). Would a 100uF cap actually be enough to cope with such a large inductive load? The steady state load for all the inductive loads is around 7 amps with obviously a initially high startup load (around 10+ amps). From the postings I get the impression that it is breaking the circuit that is the issue with current rating and in these cases the norm current will be well below the 125V AC rated current. The mainly resistive loads (halogen lighting) has a high startup current also when cold. A cap could help here I guess. I guess I will try them and see how it goes. The only real reason I want to use these is that they are round and therefore easy to mount in a panel. Thanks for you help everyone. Steve |
#6
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"Steve" wrote in message
... I had thought about the capacitor but wasn't sure if it would help much with the really big current loads which are all motors (bilge, toilet, fresh water, gray discharge etc.). Would a 100uF cap actually be enough to cope with such a large inductive load? That is way to high. Use 1uF at most, together with a series resistor of 10 ohm or so. Having a large capacitor will kill the switch when closing. The loaded cap gets shorted.... In a DC system, you can also put a diode across the switch, in reverse. It blocks the current from the battery TO the load, but any induction which creates the opposite voltage across the switch, opens the diode and prevents any arcing. Meindert |
#7
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I may be a little late with this reply but you know you can conduct 10amps
in the switch. The switching of DC is the issue. In the olden days when caps were added across ignition points to keep the points from arcing and eating the energy that is supposed to make sparks. They used a 0.22 uf cap to keep 8 amps or so from causing a the slow moving points from arcing. To be safe I would suggest using a 100v minimum ceramic is best but an electrolytic will do. The value should be about 1 to 2 uf and to be super safe a series diode 2 amps average is ok in series with the cap. The anode of the diode should be at the + end of the switch and the cathode connected to the + end of the cap. Also a resistor must be added across the diode of 10 to 330 ohms at 1/2 watt for lead strength. This series string of cap and diode and resistor in parallel are across the switch terminals. This should protect the switch. Good luck Ray "Terry Spragg" wrote in message ... Maynard G. Krebbs wrote: On Mon, 06 Sep 2004 20:04:20 +1200, Steve wrote: I am building a new 12V DC switch panel for my boat and have a load of switches rated at 10A@125V or 8A@240V. Although they have 12V illumination there is not a DC rating in the datasheet. Does anyone have any idea what sort of rating can I assume for low DC voltage or are they totally unsuitable? The switches are Cherry RRA22H3BBRHN rocker switches. Thanks in advance, Steve I've always been told to use DC switches and breakers on DC. The arc is harder to break because there isn't a null period in DC like there is in AC. I wouldn't use them unless they are rated for Direct Current. Mark E. Williams One way to help switches in DC circuits is to connect a capacitor across the switch. It sucks up the last bit of current as the switch opens, helping to prevent the formation of an arc. Fast acting 'snap' switches last better in DC. A few microfarads, properly polarised (positive towards the positive battery) can work wonders. I would try your switches, make them changeable and carry a spare for critical applications. They may survive the duty and conditions you throw at them, if not, go upscale. Try one. Work it to death. The rating is only intended to indicate safe working current, not indicative of arc tolerance, which usually means beefier contact and actuator design, heavier case, toggle, etc. A shorted arc suppression capacitor becomes a stuck 'on' switch in circuit. DC and inductors like solenoids are a bitch on switches. A starter switch comes to mind as possibly the most critical. But, remote switching is only a luxury, non? There is always the modified hammer tool for jumping starter solenoids. A few wire nuts aboard, or even electrical tape can save an electrically challenging day. Terry K |
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