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#1
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Hi,
A bit off topic but hoping someone in here might have the experience to help so here goes. Have the need to put together a generator. Have a cat 3208 motor and allison automatic with a pto output. The motor is the drive engine for a large boat(stern wheel boat, 65 foot). I want to drive the gen head with the pto through hydraulic pump, flow control valve, hydraulic motor to the head. The head is a 12kw that needs 22 hp at 1800 rpm to run at full load. The motor will run from idle to aprox 1000 to 1100 rpm for cruise speed. Have plenty of extra hp to run the genset, only need aprox 85 hp to run boat at cruise speed. The cat is rated at 225 hp. Would like to have some spare hydraulic umph to also run a hydraulic controlled rudders. Won't take much for that. Need to know what pump/motor/flowcontrol configuration I should look for to make this work. Also, the pto unit has an air operated engage unit and the genhead I was looking at has a field disconnect that could be coupled to the tach to disconnect if rpm to low to drive the motor at the needed 1800 rpm. I am pretty mechanically inclined and have no problem working on anything, just don't have much experience with hydraulics and don't want to reinvent the wheel if I don't have to. Any help would be appreciated. Thanks Mike |
#2
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Michael Briggs wrote:
Hi, A bit off topic but hoping someone in here might have the experience to help so here goes. Have the need to put together a generator. Have a cat 3208 motor and allison automatic with a pto output. The motor is the drive engine for a large boat(stern wheel boat, 65 foot). I want to drive the gen head with the pto through hydraulic pump, flow control valve, hydraulic motor to the head. The head is a 12kw that needs 22 hp at 1800 rpm to run at full load. The motor will run from idle to aprox 1000 to 1100 rpm for cruise speed. Have plenty of extra hp to run the genset, only need aprox 85 hp to run boat at cruise speed. The cat is rated at 225 hp. Would like to have some spare hydraulic umph to also run a hydraulic controlled rudders. Won't take much for that. Need to know what pump/motor/flowcontrol configuration I should look for to make this work. Also, the pto unit has an air operated engage unit and the genhead I was looking at has a field disconnect that could be coupled to the tach to disconnect if rpm to low to drive the motor at the needed 1800 rpm. I am pretty mechanically inclined and have no problem working on anything, just don't have much experience with hydraulics and don't want to reinvent the wheel if I don't have to. Any help would be appreciated. Thanks Mike I always found the people who supply custom replacement hoses to the building industry to be very knowledgable about these things, and willing to give advice. I would try them first. |
#3
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"Michael Briggs" wrote in
: Have plenty of extra hp to run the genset, only need aprox 85 hp to run boat at cruise speed. It's not the power that's the problem, it's the FREQUENCY. A 4-pole alternator needs to turn a CONSTANT 1800 RPM shaft speed to produce 60 Hz AC power (1500 RPM is 50 Hz). Considering the pulley sizes for the ratio, then engine would be turning less. However, how are you going to run the big diesel at, say, 1800 RPM to get 60 Hz to run the motors on AC, Air conditioning compressors, fridge and freezer compressors who all demand fairly stable frequency....and back the boat in the slip...slowly...no changes in engine speed allowed, like ALL BACK EMERGENCY OR WE'RE ALL GONNA CRASH!...??? Then there's the fuel at $4/gallon. The big diesel anchored out for the night has to sit there and turn 1800 RPM at 30HP, all 7 litres of displacement, 24/7 at anchor, or drifting or any time you don't need propulsion. Then there's maintenance. The big diesel has an hour lifespan limit at some point. The faster you get there, running this stupid main engine genset, the faster the engine shop will own your savings accounts to do the overhaul. Most of the 9000 hours on the meter was pulling the genny to drive the fridge in the galley and a few lights. This is insane! That's why 65' boats all have one...or (gasp) maybe TWO...separately- powered gensets with little engines puffing away at 2/3 of a gallon per hour all night doing what you need. Get a full genset. This main-engine-driven-AC-powerplant is economic insanity..... |
#4
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On Sat, 04 Mar 2006 23:44:13 -0500, Larry wrote:
Get a full genset. This main-engine-driven-AC-powerplant is economic insanity..... Not necessarily. If you already have one or more gensets for use at anchor, and you spend a lot of time underway, it might make sense to have a way to generate power from the main engines. The hydraulic equipment can take care of speed regulation totally independent of main engine speed, no reason to run it at 1800 RPM, all it's doing is driving a hydraulic pump. It might be more cost effective however to drive a large alternator from the main engine, either mechanically or hydraulically, and use the DC output to power a large inverter. That eliminates the complexity of hydraulic speed regulation. |
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