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Last Saturday I had a problem. At he end of the day when I throttled up
a bit to slide the boat up the trailer there was a big cloud of white smoke/steam from the exhaust. Pulling the port riser I found a bit of coolant puddled in one exhaust port of the manifold. Removing the manifold showed about a tablespoon of coolant sitting on the same exhaust valve while the others were dry. Only that plug looked a bit washed/wet. I'd just replaced batteries due to hesitant starting after heat soaking and now feared head gasket failure and partial hydro-locking as a possible root cause of all this. At least the oil was still nice and clean. But good news... pressure testing the manifold revealed a leak in the suspect exhaust runner near the exhaust port so the heads can stay on and I might be back on the water next weekend. The engine is a small block 5.7L with closed-cooled aluminum manifolds and ~800 hours on it. It's only spent about 3-4 weeks in salt water over a 12 year life and while I understand that's a very long life for raw water cooled iron manifolds I'm kind of surprised at this failure in FWC aluminum. What's a typical lifespan under these conditions? I located the area of failure by stethoscope and rather than a distinct crack it appears more like a rough porous region. Anyone seen this before? Do exhaust gasses eat aluminum? |
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