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First recorded activity by BoatBanter: Jul 2006
Posts: 2
Default Volvo 4.3 Suddenly Quits

Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine ran
great. I have had it out 4 or 5 times this year and have noticed a problem
that gets worse every time I take it out. During the first trip I noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second and
third trip. On the 4th trip out, it started cutting-out completely for a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone. This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all of
the wiring to make sure nothing was loose. I know that it can go over rough
water just find without cutting off...and will cut-off when idling in calm
water. Therefore, a loose wire doesn't seem like the problem. The problem
is definitely intermittent as I have not felt any decrease in performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick


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First recorded activity by BoatBanter: Jul 2006
Posts: 338
Default Volvo 4.3 Suddenly Quits

I wanted to say bad gas but now I'm thinking bad coil.

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick




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First recorded activity by BoatBanter: Jul 2006
Posts: 57
Default Volvo 4.3 Suddenly Quits

It sounds like a fuel pump or related problem. Unlike an automotive pump,
the marine varient will only pump gas when there is oil pressure, or the
engine is cranking. So I'm guessing it's either a bad pump, low oil
pressure, or a bad oil pressure sending unit (check for loose connections
there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick




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First recorded activity by BoatBanter: Jul 2006
Posts: 163
Default Volvo 4.3 Suddenly Quits

It's a carburated engine so it probably has a mechanical fuel pump.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive pump,
the marine varient will only pump gas when there is oil pressure, or the
engine is cranking. So I'm guessing it's either a bad pump, low oil
pressure, or a bad oil pressure sending unit (check for loose connections
there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This
motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I
noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for
the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in
calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in
performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick






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MGG MGG is offline
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First recorded activity by BoatBanter: Jul 2006
Posts: 57
Default Volvo 4.3 Suddenly Quits

It's a carburated engine so it probably has a mechanical fuel pump.

Nope, I had the same engine on my previous boat.

--Mike

"James" wrote in message
ink.net...
It's a carburated engine so it probably has a mechanical fuel pump.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive pump,
the marine varient will only pump gas when there is oil pressure, or the
engine is cranking. So I'm guessing it's either a bad pump, low oil
pressure, or a bad oil pressure sending unit (check for loose connections
there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This
motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine
ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I
noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for
a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for
the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in
calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in
performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick










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First recorded activity by BoatBanter: Jul 2006
Posts: 2
Default Volvo 4.3 Suddenly Quits

After re-building the engine a couple of years ago, my eyes are always on
the oil pressure gauge (paranoid?) I have yet to see it show anything
abnormal. There isn't much to the electrical system. All connections are
tight. I do see relay next to the fuel pump but that's it. So oil pressure
and a crank signal from the switch are what activates the fuel pump? I
wonder if this relay could be bad. A new fuel pump is expensive so I am
hoping to look at simpler, cheaper things to fix first.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive pump,
the marine varient will only pump gas when there is oil pressure, or the
engine is cranking. So I'm guessing it's either a bad pump, low oil
pressure, or a bad oil pressure sending unit (check for loose connections
there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This

motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine

ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I

noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for

a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for

the
first time, it usually keeps happening fairly constantly thereafter, but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in

calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in

performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick






  #7   Report Post  
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MGG MGG is offline
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First recorded activity by BoatBanter: Jul 2006
Posts: 57
Default Volvo 4.3 Suddenly Quits

So oil pressure
and a crank signal from the switch are what activates the fuel pump? I
wonder if this relay could be bad. A new fuel pump is expensive so I am
hoping to look at simpler, cheaper things to fix first.

It could be the relay. For sure, check the cheaper items first. I did have
to replace my fuel pump after about 120 hours, and you're right, the marine
pump aint cheap.

--Mike

"Patrick Johnson" wrote in message
news
After re-building the engine a couple of years ago, my eyes are always on
the oil pressure gauge (paranoid?) I have yet to see it show anything
abnormal. There isn't much to the electrical system. All connections are
tight. I do see relay next to the fuel pump but that's it. So oil
pressure
and a crank signal from the switch are what activates the fuel pump? I
wonder if this relay could be bad. A new fuel pump is expensive so I am
hoping to look at simpler, cheaper things to fix first.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive pump,
the marine varient will only pump gas when there is oil pressure, or the
engine is cranking. So I'm guessing it's either a bad pump, low oil
pressure, or a bad oil pressure sending unit (check for loose connections
there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat. This

motor
has the 'upgraded' 4bbl carb. from the factory. Last year the engine

ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I

noticed
on two occasions, the engine cut-out for a fraction of a second when I
accelerated from a stop. It did this a little more often on the second
and
third trip. On the 4th trip out, it started cutting-out completely for

a
second or two while cruising. During the 5th and latest trip, it would
cut-out and quit completely. It would take a couple of tries to get it
restarted.
At first it would only cut-out during acceleration, but now it will
cut-out either at idle or during cruising. It will run great until
this
happens, and it gives no warning. It will run fine for 10 - 30 minutes
after I launch it before it starts this problem. Once it cuts out for

the
first time, it usually keeps happening fairly constantly thereafter,
but
runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was signs
of
corrosion on them. The ignition coil looked fine so I left it alone.
This
didn't fix the problem though. Someone suggested the fuel filter/water
separator may be clogged so I replaced it with no change. I checked
all
of
the wiring to make sure nothing was loose. I know that it can go over
rough
water just find without cutting off...and will cut-off when idling in

calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in

performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick








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First recorded activity by BoatBanter: Jul 2006
Posts: 41
Default Volvo 4.3 Suddenly Quits

"Patrick Johnson" wrote in
news
After re-building the engine a couple of years ago, my eyes are always
on the oil pressure gauge (paranoid?) I have yet to see it show
anything abnormal. There isn't much to the electrical system. All
connections are tight. I do see relay next to the fuel pump but
that's it. So oil pressure and a crank signal from the switch are
what activates the fuel pump? I wonder if this relay could be bad. A
new fuel pump is expensive so I am hoping to look at simpler, cheaper
things to fix first.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive
pump, the marine varient will only pump gas when there is oil
pressure, or the engine is cranking. So I'm guessing it's either a
bad pump, low oil pressure, or a bad oil pressure sending unit (check
for loose connections there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat.
This

motor
has the 'upgraded' 4bbl carb. from the factory. Last year the
engine

ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I

noticed
on two occasions, the engine cut-out for a fraction of a second
when I accelerated from a stop. It did this a little more often on
the second and
third trip. On the 4th trip out, it started cutting-out completely
for

a
second or two while cruising. During the 5th and latest trip, it
would cut-out and quit completely. It would take a couple of tries
to get it restarted.
At first it would only cut-out during acceleration, but now it
will
cut-out either at idle or during cruising. It will run great until
this happens, and it gives no warning. It will run fine for 10 -
30 minutes after I launch it before it starts this problem. Once
it cuts out for

the
first time, it usually keeps happening fairly constantly
thereafter, but runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was
signs of corrosion on them. The ignition coil looked fine so I
left it alone. This
didn't fix the problem though. Someone suggested the fuel
filter/water separator may be clogged so I replaced it with no
change. I checked all of
the wiring to make sure nothing was loose. I know that it can go
over rough
water just find without cutting off...and will cut-off when idling
in

calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in

performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick






THIS IS LONG, BUT THESE ARE YOUR CORRECT ANSWERS, BASED ON ACTUAL
KNOWLEDGE AND EXPERIENCE:
I have that same engine and the same problem. You have an electric fuel
pump. It does NOT operate off the oil presure. Instead there is green
wire running off the alternator that allows the relay to close when
running. By the way, if you lose the alternator belt, you lose the fuel
pump because of this, but more on that later. There is another wire
from a 6amp circuit breaker that is hot only when cranking.

CHECK THE RELAY AND ITS CONNECTIONS. It is very likely your problem. The
relay plugs in a socket. That socket can get dirty/coroded. I was having
the same problem. Everytime it occured, I would pull the relay and tap on
it (to dislodge anY internal carbon build up) and it would work for a few
days, and then problem returned again. I assumed the problem was the
relay and that tapping on it fixed it. Today, I replaced the relay ($20)
and the problem continued intermitently). I then cleaned the connections
and put some dielectric grease in there and the problem seems solved, for
now anyway.

Also check the plastic push-on connector near the fuel pump itself for
the same issues. It has a wire lock, that if you push in, allows you to
release the connector.

Also, there is a connector on top of the fuel pump. It's hard to notice
because its the same color as the fuel pump and looks like it's part of
the fuel pump. It's a horseshoe shaped piece of metal with wires going
into it that pushes into the top of the fuel pump. You can pull that off
gently by rocking it and you will see that on each end of the horseshoe,
at right angles to the to the horseshoe is a metal push on connector that
goes into two holes on top of the fuel pump. I've had this come lose
before, so check and make sure it's tight.

Lastly, there is an wiring addition that you can make that will help you
immensly. Its saved me the other day from having to be towed in. Wire a
momentary switch (so it can't be inadvertantly left on) on the dash to
any hot wire under the dash. Run a wire off the other side of the switch
to the fuel pump relay and splice it into the green wire with one of
those plastic splices. Make everything nice and neat with wire ties,
electrical tape, etc. Having this switch will allow you to do three very
important things.

First, if the boat has been sitting a long time and there is no fuel in
the carburator, you can use the switch to prime the carburator (basically
fill the float bowl). That's the reason I put the switch in originally. I
burnt out a started try to get fuel into the engine after it had been
sitting. It seems that even though the fuel pump is supposed to be
activated on craking, it took too long (while cranking) to actually get
the fuel in there. Now I just push the button for a few seconds and the
engine starts first time everytime, even if it's been months in the
driveway.

Second, you can use the switch to test the fuel pump and the relay before
you go out. When you press the switch you can hear the relay click. But,
if everything's OK, you can also hear the whine of the fuel pump itself.
If you don't hear the fuel pump, you have a problem. You don't have to
wait unit the boat is floating away from the ramp. The way I knew there
was something wrong in my circuit somewhere is that I could hear the
relay click, but no fuel pump. In my case, pulling the relay and
reinserting seemed to help, but only for a few days.

Third, a relay override switch can get you home if the alternator belt
goes. I was running at high speed and my alternator belt shred and I
didn't have a spare (I do now). I thought no problem. I don't need an
alternator to get back to the dock, my battery is strong and should be
enough to power the ignition and fuel pump to get me home (just a couple
of miles). Well it was, but the problem was that without the alternator,
the fuel pump relay was not hot, and thus no fuel, and the engine died.
No problem, I remembered my fuel pump relay override switch. I just put
my finger on the button the whole way back to the dock and everything ran
great. Replaced the belt the next day (and bought a spare) and I was
right out on the lake again.

Hope this helps.

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First recorded activity by BoatBanter: Jul 2006
Posts: 57
Default Volvo 4.3 Suddenly Quits

Great post. Apparently I was mistaken about the oil pressure. The important
thing to know, is that the fuel pump will not operate unless the engine is
running (turning the altenator).

--Mike

"akheel" wrote in message
...
"Patrick Johnson" wrote in
news
After re-building the engine a couple of years ago, my eyes are always
on the oil pressure gauge (paranoid?) I have yet to see it show
anything abnormal. There isn't much to the electrical system. All
connections are tight. I do see relay next to the fuel pump but
that's it. So oil pressure and a crank signal from the switch are
what activates the fuel pump? I wonder if this relay could be bad. A
new fuel pump is expensive so I am hoping to look at simpler, cheaper
things to fix first.

"MGG" wrote in message
et...
It sounds like a fuel pump or related problem. Unlike an automotive
pump, the marine varient will only pump gas when there is oil
pressure, or the engine is cranking. So I'm guessing it's either a
bad pump, low oil pressure, or a bad oil pressure sending unit (check
for loose connections there too).

--Mike

"Patrick Johnson" wrote in message
...
Hello,
I have a 4.3L Volvo (Chevy) motor in a 1998 Larson ski boat.
This

motor
has the 'upgraded' 4bbl carb. from the factory. Last year the
engine

ran
great. I have had it out 4 or 5 times this year and have noticed a
problem
that gets worse every time I take it out. During the first trip I

noticed
on two occasions, the engine cut-out for a fraction of a second
when I accelerated from a stop. It did this a little more often on
the second and
third trip. On the 4th trip out, it started cutting-out completely
for

a
second or two while cruising. During the 5th and latest trip, it
would cut-out and quit completely. It would take a couple of tries
to get it restarted.
At first it would only cut-out during acceleration, but now it
will
cut-out either at idle or during cruising. It will run great until
this happens, and it gives no warning. It will run fine for 10 -
30 minutes after I launch it before it starts this problem. Once
it cuts out for

the
first time, it usually keeps happening fairly constantly
thereafter, but runs great until then.
I thought it may have been a problem in the ignition system, so I
replaced the module, distributor cap, and rotor since there was
signs of corrosion on them. The ignition coil looked fine so I
left it alone. This
didn't fix the problem though. Someone suggested the fuel
filter/water separator may be clogged so I replaced it with no
change. I checked all of
the wiring to make sure nothing was loose. I know that it can go
over rough
water just find without cutting off...and will cut-off when idling
in

calm
water. Therefore, a loose wire doesn't seem like the problem. The
problem
is definitely intermittent as I have not felt any decrease in

performance.

Any ideas/suggestions will be greatly appreciated!!!

Patrick






THIS IS LONG, BUT THESE ARE YOUR CORRECT ANSWERS, BASED ON ACTUAL
KNOWLEDGE AND EXPERIENCE:
I have that same engine and the same problem. You have an electric fuel
pump. It does NOT operate off the oil presure. Instead there is green
wire running off the alternator that allows the relay to close when
running. By the way, if you lose the alternator belt, you lose the fuel
pump because of this, but more on that later. There is another wire
from a 6amp circuit breaker that is hot only when cranking.

CHECK THE RELAY AND ITS CONNECTIONS. It is very likely your problem. The
relay plugs in a socket. That socket can get dirty/coroded. I was having
the same problem. Everytime it occured, I would pull the relay and tap on
it (to dislodge anY internal carbon build up) and it would work for a few
days, and then problem returned again. I assumed the problem was the
relay and that tapping on it fixed it. Today, I replaced the relay ($20)
and the problem continued intermitently). I then cleaned the connections
and put some dielectric grease in there and the problem seems solved, for
now anyway.

Also check the plastic push-on connector near the fuel pump itself for
the same issues. It has a wire lock, that if you push in, allows you to
release the connector.

Also, there is a connector on top of the fuel pump. It's hard to notice
because its the same color as the fuel pump and looks like it's part of
the fuel pump. It's a horseshoe shaped piece of metal with wires going
into it that pushes into the top of the fuel pump. You can pull that off
gently by rocking it and you will see that on each end of the horseshoe,
at right angles to the to the horseshoe is a metal push on connector that
goes into two holes on top of the fuel pump. I've had this come lose
before, so check and make sure it's tight.

Lastly, there is an wiring addition that you can make that will help you
immensly. Its saved me the other day from having to be towed in. Wire a
momentary switch (so it can't be inadvertantly left on) on the dash to
any hot wire under the dash. Run a wire off the other side of the switch
to the fuel pump relay and splice it into the green wire with one of
those plastic splices. Make everything nice and neat with wire ties,
electrical tape, etc. Having this switch will allow you to do three very
important things.

First, if the boat has been sitting a long time and there is no fuel in
the carburator, you can use the switch to prime the carburator (basically
fill the float bowl). That's the reason I put the switch in originally. I
burnt out a started try to get fuel into the engine after it had been
sitting. It seems that even though the fuel pump is supposed to be
activated on craking, it took too long (while cranking) to actually get
the fuel in there. Now I just push the button for a few seconds and the
engine starts first time everytime, even if it's been months in the
driveway.

Second, you can use the switch to test the fuel pump and the relay before
you go out. When you press the switch you can hear the relay click. But,
if everything's OK, you can also hear the whine of the fuel pump itself.
If you don't hear the fuel pump, you have a problem. You don't have to
wait unit the boat is floating away from the ramp. The way I knew there
was something wrong in my circuit somewhere is that I could hear the
relay click, but no fuel pump. In my case, pulling the relay and
reinserting seemed to help, but only for a few days.

Third, a relay override switch can get you home if the alternator belt
goes. I was running at high speed and my alternator belt shred and I
didn't have a spare (I do now). I thought no problem. I don't need an
alternator to get back to the dock, my battery is strong and should be
enough to power the ignition and fuel pump to get me home (just a couple
of miles). Well it was, but the problem was that without the alternator,
the fuel pump relay was not hot, and thus no fuel, and the engine died.
No problem, I remembered my fuel pump relay override switch. I just put
my finger on the button the whole way back to the dock and everything ran
great. Replaced the belt the next day (and bought a spare) and I was
right out on the lake again.

Hope this helps.



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